Re: Lug Nuts
Gary,
I have "worried" over this issue for years. After trying a number of brands and styles of lug nuts and washers the result was always been as you described. And as you described, over tightening is not the problem. I have tried several lubrication methods, grease, never-seize, even cam lube. Regardless, the washers deform and eventually mar the wheels plus hang up on the nut. If someone provides an oversize, hard washer I do not know about it.
The only satisfactory solution I have found is 5/8" studs with aluminum spacers and flat flange nuts. Once you go that route you will be happy with the result.
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