[Stan Weiss]

Originally Posted by SSDiv6

Darren,

The biggest contributor of failures is dissimilar materials, finishes, treatments, changes on the engine oil additives/composition and break-in process.

The camshaft lobes and lifter surfaces are high load contact areas, and although they may be considered highly polished contact areas, immersed or sprayed with oil, there is still some surface asperity or roughness and the reason why many engine blocks have enclosed camshaft tunnels and many enclose the camshaft tunnel area.

Flat tappet camshafts and flat tappet hydraulic and solid lifters, also need to have a specific taper on the lobe and lifter crown. I have seen too many aftermarket camshafts and lifters that have been ground without enough taper, preventing the lifter to rotate, especially with high pressure valve springs. Many of the ceramic flat tappet lifters that I have seen,do not have any taper on the crown, therefore, you have a very high contact area that eventually will wear, causing a catastrophic failure. When you have the proper taper, the engine will require a camshaft thrust plate or stop to control its movement. Nevertheless, when you have a thrust plate or stop, you also need to have the appropriate clearance because being too tight, will also prevent the rotation of the lifter.

Material compatibility between the camshaft and lifters is also a big source of failures and also the lack of Zinc and other oil additives are also a culprit. My preference of break in oils is Maxima or Joe Gibbs.

For roller cams, I recommend the use of a Calcium Sulfonate based grease or lubricant such as Lubriplate 130-AA Multi-Purpose Calcium Type Grease. Calcium Sulfonate based grease is designed for high contact areas and I apply it to the roller camshaft lobes only.

My understanding is the cam lobe does have a taper. The lifter bottom has a radius to it. The size of the radius depends on how the cam lobe has been ground. I believe from the factory Ford has uses a different size radius on their lifter bottom than GM does.

Stan